There are wire cleaners (essentially just a length of wire lol) that can be used like pipe cleaners to clear the passages, as a matter of fact on my last order of nozzles there was a baggie of those included too. I have used one of those maybe 3 times, just to clean the hot end body (when it's at temp). I don't even remember how effective they were, but I have only replaced my entire hotend as a last repair resort maybe 3 times on the Ender over maybe 8k hours or printing. Everbody else's mileage is of course going to vary, but those hotends are maybe $25 with thermistor and wiring so it's a non-issue to me.
Mottrex did you cold-pull that out? I've unbolted my hot end while still connected to it's power, run it to full heat, and then routed through it with piano wire before after the same experience, but it was a CRUDE operation; made me think of those Egypt documentaries where they would use their hook to clear somebody's brain out through their nostril lol. A new hotend fixed it. I would keep your old one though and see if you can tear it down even more, maybe find a blockage. I guess your hotend could be heating inconsistently, but it is literally their JOB to hold the heat and soften that filament
Mottrex did you cold-pull that out? I've unbolted my hot end while still connected to it's power, run it to full heat, and then routed through it with piano wire before after the same experience, but it was a CRUDE operation; made me think of those Egypt documentaries where they would use their hook to clear somebody's brain out through their nostril lol. A new hotend fixed it. I would keep your old one though and see if you can tear it down even more, maybe find a blockage. I guess your hotend could be heating inconsistently, but it is literally their JOB to hold the heat and soften that filament