Oh I'm going to have to get one of those Godhand cutters. Those look awesome. I'm thinking 1mm for the mandible plating. I need to make a jig for the distance between plates too.A certain someone around here (you know who you are!) turned me on to this GodHand cutter. It works well, but rather expensive like every other GodHand. I love their stuff though. And replacement blades were a little tricky to find locally, but you can get 50 packs of them.
Godhand Amazing Cutter - Walmart, Amazon, model shop websites, etc. I think I paid around $130-$150 for them.
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I have had a pair of Leatherman Raptor Shears for years for work. They work really well for cutting styrene, along with a whole bunch of other hard to cut items. EMT's and fireman usually have them for car accidents and rescues. They have come in really handy over the years cutting a wide variety of things and they're cheaper than the GodHands. You can break car windows with the rescue shears too among a bunch of other stuff. Multipurpose. They fold up too and have a little belt case to store them in. I have gotten mine on Amazon and I think they were $80-$100. These are nice if you have long cuts to follow and just use them like scissors. Think these were around $80-$90 last pair I bought.
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As for the armor, I haven't gotten that far yet, but I was going to start with 0.30 and see how that looked. I think I have .030 written down for the mandibles and a mix of armor for the dome, but .040" to .060" mostly if I recall correctly, with thinner layers lain underneath where the big gash damage in the lower hull is. But .030 looks too thin on the mandible, huh? I think .040 = 1mm, yeah?
I'm going to try the laser cutter for the plates sometime this week.