Limited Run SIGN UP CLOSED. PRODUCTION BEGINNING! Dewy and Anakin Starkiller's Obi-wan Episode 1 saber sign up!

Follow-up.
I filled the grub screw’s female alignment holes in the cubes with a good drop of Gel (control) loctite each and now they won’t budge! (Yay) I’d recommend using that hole instead of trying to douse the male threads in the pommel.

Also pushed the purple rivet into position and filled the underside with the same gel glue and threaded on the lower set screw to make a complete assembly. Holds great and is a solid unit now.

I opened the legs of the LEDs so they act as a bit of a spring contact inside the bezel and then glued the underside, and cut the excess legs off.
Besides the little bit of wobble in the shroud (I’m sure comes from using the tilted emitter base) the whole thing feels solid!
Really beautiful
In this new propstore pic it looks like there is a little chip wedge under the emitter attaching to the black emitter section. Maybe a custom little chip like that would hold it in place?
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And installed. It was super easy, with just a tiny drop of super glue on the purple hemi. The LEDs I brushed with a small amount of UV resin, set them in the bezels, and hit them with a UV flashlight for a few minutes before trimming off the leads.

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The only thing I'm left confused about at this point is the two o-rings. The one in the baggie is much thicker than the default installed ring; what is it for?
 
And installed. It was super easy, with just a tiny drop of super glue on the purple hemi. The LEDs I brushed with a small amount of UV resin, set them in the bezels, and hit them with a UV flashlight for a few minutes before trimming off the leads.

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The only thing I'm left confused about at this point is the two o-rings. The one in the baggie is much thicker than the default installed ring; what is it for?
The one on the saber came from the shop. The one in the bag is an upgrade
 
I did notice two things.

1) like a hair difference in the diameter of the black emitter section and maybe the metal shell or something. The threaded upper insert is a hair shorter than the black, and I can wiiggle one of the emitter columns in and out?

2) There is some wiggle in the threaded upper insert, even with the allen screws cranked.

Also, we're talking minor rattle, nothing is loose or anything. Theres some kind of play in the emitter sections and I can't figure it out. I've been sticking packing tape between things trying to isolate the variable lol

Also, not a knock against this project. My god, engineering that many parts to be produced en masse to fit together must have been overwhelming lol
 
LOVE these sabers!!! Thank you to Dewy and Starkiller for this amazing hilt!! Now patiently awaiting the qui gon
 

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Well, after a long and hot day, I got home and found a most pleasant surprise awaiting me: The saber had arrived ahead of its projected schedule!

Absolutely stunning. Spectacular. The accuracy, the weight, the sleekness. This is the one I’ve been waiting for since 1998.

I’m too tired to fiddle with it. All I did was swap out the emitter plates. I’ll wait until the inevitable tutorial before I attach the other parts. And, even as is, it looks great without paint on the black sections.


Between this, the ROTS Kenobi, the upcoming Anakin ROTS, the upcoming Qui-Gon, and whatever else is in the pipe, Starkiller’s been on fire. Bravo.


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Exactly ! I also have one like this that I have been saving for a hypothetical ultimate OWK TPM hilt since the early 2000’s, along with the belt clip. Wish I also had a real red button and LED bezels…

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***** this is so cool

I only added my own brass part and red button. Dusted the black parts with the flat black acrylic lacquer I used on my other things. (Which does rub off if you twist the saber a lot on your lap setting the emitter plate lol)

I stupidly used thin CA on the male part of the pommel cubes so it wasn’t the cleanest job :D I would recommend E6000 or gel loctite to other people. The thin CA worked perfectly for the other greeblies tho
 

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Wow you have an original red button? Does it fit the saber without modifications?
Yes it does! They were able to duplicate the threading on this part, so the replicas are almost indistinguishable from the real thing. Same anodization, knurling, etc.

My only gripe about my find is the production team got ahold of red buttons without code stamped into the front. From our searches there are a bunch of versions and stamps so they don’t help with ID, but I guess they just exist somewhere lol
 
@ thd9791 : Thanks for the info, I know what to look for now! Not sure where to look though, probably ebay… I’ll keep my eyes peeled. But the different versions are interesting!

@ Drew : I did follow the thread closely so I knew you guys managed to make a dead on replica, but since there can sometimes be variations in production it was interesting to see another original button fitted! Then again variations on aircraft/aerospace parts must be minimal or inexistant if there isn’t a good reason for it.

My only « gripe » about the replica button is that it’s too beautiful :-D it will look perfect after years of fidgeting and handling, and look just like a vintage one
 
I have had the time now to install everything and as an ’idealized’ prop guy I put the straight post and washer on and any jiggle that I had before the switch is gone. This has always been my favorite prequel hilt and I am extremely impressed with this replica. Thanks again to the fellas who put in all the work!
 
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